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E-Body AM Radio DIY upgrade

StarGazer

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Over the past 2 years I have restored a 1970 Challenger R/T for a close friend who cannot do it himself. It was more than a ton of work....... and this car had been the victim of a rooftop flood. One thing I took on over the past winter was to clean and repair the 2 watt AM radio. Success. But it was pretty wimpy and you could barely tell it was on over the exhaust note. So I upgraded it. I have all of the documentation for this radio if others need to repair or get theirs repaired.
But here we go..... I bought a mono modern 12 volt 100 watt amplifier. Cheap at under 5 bucks where I found it. I mounted it on the outside bottom of the radio and used the speaker output of the radio for the input to the amplifier. Granted it isn't stereo, but it was a monster improvement. I had to turn the volume control on the amplifier to eliminate distortion and have the radio's volume control respond nicely.
I also installed an MP3 port to add music stored on an SD card. The one I bought also has an FM tuner built in and so far that little feature works very well.using one of the two

The first picture shows the installed amplifier. Note the switched jack for an MP3 player. It is mounted using one of the two under dash radio mounting screws.

The second picture shows where I wired in the jack. The white wire coming to the shielded cable pair carried the radio audio to its "power" amp stage. It returns on the second shielded cable to the board to be amplified as normal. Relatively easy.

Now if you are really crafty you could mount the amplifier inside the radio and amp need to cool.wire it all internally. I show the area inside the radio in the third picture where you can wire it to the radio. Right now I am not going to describe how to do that. I chose not to so I did not disturb the inside in a way I could not put it back to original and besides, that 100 watt amp needs to cool.

I have eight pages of schematics, layout, component list and test poiints if someone needs it.

Later.

IMG_0664.jpg


IMG_0662.jpg


IMG_0663.jpg
 

skip69donzi

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Nice job! I’ve an R11 code AM radio in my AAR, sounds like this would be what I want to keep it original but added power and FM band. I’m interested in this process!
 

WhiteGP

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Over the past 2 years I have restored a 1970 Challenger R/T for a close friend who cannot do it himself. It was more than a ton of work....... and this car had been the victim of a rooftop flood. One thing I took on over the past winter was to clean and repair the 2 watt AM radio. Success. But it was pretty wimpy and you could barely tell it was on over the exhaust note. So I upgraded it. I have all of the documentation for this radio if others need to repair or get theirs repaired.
But here we go..... I bought a mono modern 12 volt 100 watt amplifier. Cheap at under 5 bucks where I found it. I mounted it on the outside bottom of the radio and used the speaker output of the radio for the input to the amplifier. Granted it isn't stereo, but it was a monster improvement. I had to turn the volume control on the amplifier to eliminate distortion and have the radio's volume control respond nicely.
I also installed an MP3 port to add music stored on an SD card. The one I bought also has an FM tuner built in and so far that little feature works very well.using one of the two

The first picture shows the installed amplifier. Note the switched jack for an MP3 player. It is mounted using one of the two under dash radio mounting screws.

The second picture shows where I wired in the jack. The white wire coming to the shielded cable pair carried the radio audio to its "power" amp stage. It returns on the second shielded cable to the board to be amplified as normal. Relatively easy.

Now if you are really crafty you could mount the amplifier inside the radio and amp need to cool.wire it all internally. I show the area inside the radio in the third picture where you can wire it to the radio. Right now I am not going to describe how to do that. I chose not to so I did not disturb the inside in a way I could not put it back to original and besides, that 100 watt amp needs to cool.

I have eight pages of schematics, layout, component list and test poiints if someone needs it.

Later.

View attachment 128480

View attachment 128481

View attachment 128482
Interesting, would you mind sending me the info? Thanks
 

StarGazer

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Joined
Aug 26, 2024
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Endicott NY
Here are the pdf's for the AM radio. I wasn't getting the notifications that I had comments on my post. I sourced the amplifier from Temu. 12 volt audio amplifier was my search, it was under 5 bucks if you can believe it. I also used a switched jack to plug in the mp3 player. Use shielded wire to the jack. Ground only one end of the shielding wire. The picture should be clear enough to see how it is connected. I used the speaker output for the signal to the amp. Polarity is important, if you hook it up wrong there will not be any amplification. Just switch them and watch out for how loud it is. You should start with the amp's volume control at no more than 50%, adjust it so you have decent control with the radio's volume control.My friend wanted to use a front speaker as well as the rears. I am currently planning on adding a fader to it to control the front/rear balance. Good luck.
 

Attachments

  • 8.pdf
    1 MB · Views: 31
  • 7.pdf
    1.1 MB · Views: 31
  • 6.pdf
    1.8 MB · Views: 28
  • 5.pdf
    2 MB · Views: 34
  • 4.pdf
    1.7 MB · Views: 32
  • 3.pdf
    1.8 MB · Views: 24
  • 2.pdf
    873.8 KB · Views: 29
  • 1.pdf
    1 MB · Views: 34

StarGazer

Member
Joined
Aug 26, 2024
Messages
9
Reaction score
16
Location
Endicott NY
Here are the pdf's for the AM radio. I wasn't getting the notifications that I had comments on my post. I sourced the amplifier from Temu. 12 volt audio amplifier was my search, it was under 5 bucks if you can believe it. I also used a switched jack to plug in the mp3 player. Use shielded wire to the jack. Ground only one end of the shielding wire. The picture should be clear enough to see how it is connected. I used the speaker output for the signal to the amp. Polarity is important, if you hook it up wrong there will not be any amplification. Just switch them and watch out for how loud it is. You should start with the amp's volume control at no more than 50%, adjust it so you have decent control with the radio's volume control.My friend wanted to use a front speaker as well as the rears. I am currently planning on adding a fader to it to control the front/rear balance. Good luck.
 

Attachments

  • 1.pdf
    1 MB · Views: 29
  • 2.pdf
    873.8 KB · Views: 29
  • 3.pdf
    1.8 MB · Views: 29
  • 4.pdf
    1.7 MB · Views: 22
  • 5.pdf
    2 MB · Views: 30
  • 6.pdf
    1.8 MB · Views: 32
  • 7.pdf
    1.1 MB · Views: 31
  • 8.pdf
    1 MB · Views: 26

WhiteGP

Well-Known Member
Joined
Jun 18, 2024
Messages
88
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Location
Arkansas
Here are the pdf's for the AM radio. I wasn't getting the notifications that I had comments on my post. I sourced the amplifier from Temu. 12 volt audio amplifier was my search, it was under 5 bucks if you can believe it. I also used a switched jack to plug in the mp3 player. Use shielded wire to the jack. Ground only one end of the shielding wire. The picture should be clear enough to see how it is connected. I used the speaker output for the signal to the amp. Polarity is important, if you hook it up wrong there will not be any amplification. Just switch them and watch out for how loud it is. You should start with the amp's volume control at no more than 50%, adjust it so you have decent control with the radio's volume control.My friend wanted to use a front speaker as well as the rears. I am currently planning on adding a fader to it to control the front/rear balance. Good luck.
THANK YOU !!!!
 

mrmopar340

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Dec 10, 2023
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Location
Shawsville Virginia
Here are the pdf's for the AM radio. I wasn't getting the notifications that I had comments on my post. I sourced the amplifier from Temu. 12 volt audio amplifier was my search, it was under 5 bucks if you can believe it. I also used a switched jack to plug in the mp3 player. Use shielded wire to the jack. Ground only one end of the shielding wire. The picture should be clear enough to see how it is connected. I used the speaker output for the signal to the amp. Polarity is important, if you hook it up wrong there will not be any amplification. Just switch them and watch out for how loud it is. You should start with the amp's volume control at no more than 50%, adjust it so you have decent control with the radio's volume control.My friend wanted to use a front speaker as well as the rears. I am currently planning on adding a fader to it to control the front/rear balance. Good luck.
You could do a side hustle on this. I'm sure there are many people that would jump on this.
 
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